Universal Economical Round Square Tube Laser Cutting Machine

Universal Economical Round Square Tube Laser Cutting Machine

Product Introduction

(1) Machine Overview

The Unico laser pipe cutting machine is a versatile laser cutting solution tailored to the needs of batch pipe processing end-users. With exceptional cost-effectiveness, it efficiently handles round tubes, square tubes, and rectangular tubes up to 12.5 meters in length. From configuration selection to assembly, training, and after-sales support, this machine stands out for its affordability and user-friendly design. The transmission system, featuring imported gear racks, servo motors, reducers, and linear guides, ensures enhanced stability, high precision, and superior cutting capabilities.

(2) Machine Performance

• Independent research and development of machine tool beds, emphasizing high precision, stability, reliability, and an extended lifespan.
• Precision rack and pinion drive equipped with a high-precision reducer and responsive, high-precision servo motor.
• Utilizes an international first-class quality fiber laser with a proven track record of industrial application, ensuring long life, maintenance-free operation, stability, and reliability.
• High-precision laser cutting head with imported optical lenses, enabling fine focusing, easy adjustment, and impeccable cutting results.
• Simple and easy-to-learn CNC system operation with low operator requirements.
• Supports multiple cutting graphics formats and features powerful graphics drawing and editing functions.
• Includes an automatic refueling system.

(3) Cutting Materials

Ideal for cutting stainless steel, carbon steel, alloy steel, silicon steel, spring steel, galvanized sheet, pickled sheet, and various other metal sheets. Widely applied across manufacturing industries such as engineering machinery, aerospace, automobiles, ships, steel structures, machinery manufacturing, elevator manufacturing, advertising production, household appliances, medical equipment, stair handrails, steel and wood furniture, and metal external processing services.

2. Functional Characteristics of Each Part

(1) Lathe Bed

The lathe bed, developed independently, incorporates structural dynamic design principles and variable analysis technology. Constructed with high-quality raw materials, it undergoes stress relief annealing, secondary vibration aging treatment, and precision machining on a large gantry milling machine. This ensures excellent shock resistance, high rigidity, stability, good toughness, light weight, corrosion resistance, oxidation resistance, and high processing speed.

(2) Front and Rear Chucks

The Unico laser chuck R&D team showcases innovation with strong R&D capabilities and multiple patents. With independent intellectual property rights, the chuck offers superior throughput capacity, accommodating round tubes or square tubes with a diameter or side length of up to 450mm. The precision screw drive ensures robust power and high efficiency, while the front chucks ability to move and avoid the cutting head allows for ultra-short tail material cutting with two chucks.

(3) Fiber Laser Generator

• Modular and redundant design, featuring a small size, light weight, and ease of movement.
• High electro-optical conversion efficiency, exceeding 30%, leading to significant power consumption savings and optimal production efficiency.
• Operates solely on electrical energy, eliminating the need for additional gas, resulting in minimal operating and maintenance costs.
• Semiconductor modular and redundant design, boasting adjustment-free, maintenance-free, and high stability.
• Output wavelength of 1.06 microns for superior cutting and welding capabilities, reducing processing costs.
• Simple optical path through fiber transmission, ensuring stability and maintenance-free operation.

(4) Fiber Laser Cutting Head

• Internally sealed structure to prevent optical part contamination.
• Driven by an imported motor for high punching efficiency.
• Adaptive optical system for automatic focus or spot size adjustment, ensuring consistent cutting quality.
• Three-piece sealed and dust-proof protective mirror for enhanced durability.
• Automatic machine tool stop in case of cutting head collision.

(5) Operating System

• Utilizes a 32-bit high-performance CPU and FPGA for high working stability.
• Optocoupler isolation control for strong plasma anti-interference ability.
• Large storage space for processing files, supporting the handling of various complex programs.
• ARM7 processor technology for faster program running and interface refresh speed.
• Features plasma arc detection, initial positioning, corner signal control, and a graphics library with 24 expandable and customizable graphics.

(6) Cooling Method

Professional-grade water cooling system with dual temperature control. Two waterways cool two core locations respectively, with automatic cooling based on digital meter readings.