Tube-Sheet Integrated Laser Cutting Machine

Product Introduction

(1) Machine overview

The main purpose of the fiber laser cutting machine is to cut the material into any shape according to the needs of the user, and it is a new type of high-efficiency cutting equipment used to replace the traditional flame cutting, CNC punch, plasma cutting, etc.

The whole bed of our series of equipment is welded by high-quality plates, and the frame structure has been welded by professional manufacturers, secondary aging treatment, and precision machining of large gantry milling machine, which ensures that the machine tool has excellent seismic resistance, high rigidity and stability. The fixed support foot is connected with the frame to support the frame, and the straightness of the frame is adjusted to adjust the contact between the foot and the frame. The bed is fixed by fixing the support foot, and adjusting the accuracy by adjusting the foot, and the laser beam target area is covered with thick plate insulation, which can avoid laser ablation, so as to ensure the processing accuracy of the workpiece and ensure the smooth progress of production. The dust removal is designed according to the principle of aerodynamics, which ensures a smooth flue path and can effectively reduce the capacity loss of the dust removal fan.

The workbench has a simple structure and is easy to use. Gantry type Ding bed structure, Ding bed part can greatly improve the bearing weight of the machine tool, Ding bed structure single platform machine tool is 2 times the load weight of ordinary machine tools, and at the same time prolong the service life of the machine tool.

The lower part of the bed of the slag discharge system is equipped with a partition collection device, which can automatically collect waste materials and collect small parts in the production process.

The workbench of the dust removal system adopts the design of zonal dust collection, and customers can be equipped with fans and air ducts according to their own needs to remove dust, exhaust gas and other substances in the production process.

The transmission system is equipped with imported rack and pinion, servo motor, reducer and linear guide, which greatly increases the stability of the equipment and the cutting capacity of high precision and high quality, and highlights the processing capacity of the product structure is more reasonable, the function is more mature and more professional, and the processing capacity of the equipment is guaranteed to be high-precision, high-speed and high-stability.

Machine performance

. Independent research and development, design and manufacture of machine tool bed, special processing technology, high precision, stable and reliable, long life;

. Precision rack and pinion drive, equipped with high-precision reducer, high-response, high-precision servo motor;

. World-class quality fiber laser, many years of industrial application, long life, maintenance-free, stable and reliable;

. High-precision laser cutting head, imported optical lens, fine focus, easy adjustment, perfect cutting;

. The high-response double closed-loop control capacitance is high, the requirements for the plate are low, and the cutting quality is stable and reliable;

. The operation of the numerical control system is simple and easy to learn, and the requirements for the operator are low;

. Cutting graphics input in a variety of formats, powerful drawing and editing graphics functions;

. Dedicated cutting software, cutting process expert, data saving and calling function;

. automatic refueling system;

. Automatic proportional valve adjustment of cutting air pressure, no need for manual adjustment;

Cutting materials

It is suitable for cutting metal plates such as stainless steel, carbon steel, alloy steel, silicon steel, spring steel, galvanized sheet, pickled sheet, etc.

It is widely used in various manufacturing industries such as construction machinery, aerospace, automobile and ship, steel structure, machinery manufacturing, elevator manufacturing, advertising production, household appliance manufacturing, medical equipment, hardware, decoration, metal external processing services, etc.

Second, the functional characteristics of each part

(1) Fiber laser generator

Fiber laser generator, modular and redundant design, small size, light weight, easy to move, easy to integrate, its

stable performance, product integrity

Quality is guaranteed.

1. The fiber laser has high electrical-optical conversion efficiency, with a conversion efficiency of more than 30%, which can greatly save the power consumption during work, save operating costs, and achieve the highest production efficiency;

2. The laser only needs electrical energy to run, and does not need to produce additional gas for the laser, which has the lowest operation and maintenance costs;

3. The fiber laser adopts semiconductor modularity and redundant design, there is no optical lens in the resonant cavity, no start-up time is required, and it has the advantages of adjustment-free, maintenance-free and high stability, which reduces the cost of accessories and maintenance time, which is incomparable with traditional lasers;

4. The output wavelength of the fiber laser is 1.06 microns, which is 1/10 of the CO2 wavelength, and the output beam is of good quality, high power density, which is very conducive to the absorption of metal materials, and has excellent cutting and welding capabilities, so as to minimize the cost of processing;

5. The optical route of the whole machine is transmitted by optical fiber, no need for complex light guide systems such as reflectors, the optical path is simple, the structure is stable, and the outer optical path is maintenance-free;

6. The light is exported through the optical fiber, which makes the design of the mechanical system very simple, and it is very easy to integrate with the robot or multi-dimensional workbench;

7. The fiber laser is small in size, light in weight, movable in working position, and occupies a small area.

(2) Fiber laser cutting head

1. Optimized optical configuration and smooth and efficient airflow design, which significantly improves cutting quality and efficiency;

2. Automatic focusing, reducing human intervention, automatic focusing range -12~+10mm, focusing accuracy 0.05mm;

3. Collimation increases the protective lens to effectively protect the collimating lens;

4. The protective lens is quick and easy to replace;

5. It has a variety of optical fiber interfaces such as QBH and QD, which can be adapted to various mainstream lasers.

(3) Operating system

Machining and nesting are separated, and the cutting system supports the necessary pattern optimization functions. This ensures the stability of the processing system without sacrificing ease of use.

The plan supports interconnection with the upper nesting CypNest to realize remote network push machining tasks. And manage local processing data, automatically generate statistical reports to analyze the production efficiency of machine tools.

The production module adopts process-guided and multi-threaded production planning operations. Reduce the ability requirements for operators, and at the same time improve the safety of equipment operation, and reduce equipment downtime.

The debugging block supports DXF, PLT, LXD and other graphic data formats, and accepts the international generated by Master Cam, Lantek and other systems

Standard Gen G. It is convenient for users to quickly import external graphics for proofing and debugging the process.

The process module can quickly manage all materials and process data, and assist users to establish a complete set of process libraries.

The diagnostic nine-square grid mode highly integrates the management and data statistics of multiple core modules of the device, which is convenient for users to quickly solve equipment problems

Collect and analyze abnormal data to understand the use information of each component.

The maintenance module counts the operating status of each equipment of the machine tool, and gives the user reasonable repair, maintenance and maintenance according to the preset warning threshold

Discuss. Extend the mean time between failures of the equipment, prolong the service life of the equipment, and protect the performance of the equipment for long-term use.

Visually aided production of surplus materials, as well as safety monitoring. WYSIWYG drags the part above the rest material for quick machining.

Automatic nozzle cleaning, nozzle replacement, drawing switching, float calibration, laser alignment, equipment maintenance and production auxiliary modules.

Optimizations are automatically made when opening/importing external files such as DXF, including: Duplicate Lines Removal, Merge Connected Lines, Minimal Shapes Removal, Self

Dynamic distinction between internal and external molds and sequencing, etc.

It supports multi-stage perforation, progressive perforation, pre-perforation, and grouped pre-perforation, and supports setting separate duty cycles and frequencies for the perforation process and cutting process

rate, laser form, gas type, air pressure, peak power, delay, following height, etc.

Real-time frequency and power curve editing, as well as the ability to set parameters related to slow starts.

Processing breakpoint memory, breakpoint forward and backward traceability.

Support to locate to any point during the stop and pause process, and start processing from any position.

Support a variety of edge finding methods, accurate positioning.

Powerful expansion capabilities, up to more than 30 PLC process edits, more than 50 programmable processes.

Programmable input and output port, programmable alarm and early warning input.

Separate the operation content of different types of personnel through permissions to reduce the modification of errors.

It supports a variety of special steel centering such as L steel, channel steel, I-beam, etc., and improves the cutting accuracy of special steel.

For the workpiece with stable deviation of the pipe surface, it can effectively compensate for the regular cutting deviation, reduce the precision requirements for raw materials, and reduce waste.

It can effectively solve the accuracy problem of pipe hole position and improve the accuracy of the edge distance of hole position.

By aligning the tube head with the cutting head, it can effectively reduce the time of manual alignment and reduce the scrap of the front end of manual alignment.

It can solve the problem that the power of the cutting starting point is high and burn to the opposite side, and solve the problem of leaving a small tail at the cutting position caused by falling before the thin pipe is cut off.

Machining the end of the pipe, it can control the release of the middle chuck, improve the Y-axis movement stroke and cutting ability, and effectively reduce the tail material of the two chucks.